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Case Studies

02.05.2019 Case Studies Tube Grinding & Cutoff Case Studies
Manufacturers use grinding machines with a narrow work wheel requiring several passes to reduce the diameter and achieve acceptable surface finish. Thus creating longer cycle times. Machines are difficult to adjust for setup and changeovers requiring highly skilled technicians. Heavy material removal in a short distance deforms thin walled tubi...

Thrufeed Grinding Steel Tubes | TF-9DHD

02.05.2019 Case Studies Tube Grinding & Cutoff Case Studies
Manufacturers use grinding machines with a narrow work wheel requiring several passes to reduce the diameter and achieve acceptable surface finish. Thus creating longer cycle times. Machines are difficult to adjust for setup and changeovers requiring highly skilled technicians. Heavy material removal in a short distance deforms thin walled tubi...
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01.05.2019 Case Studies General Case Studies
Challenge: Customer wants to increase output for steel taps used to drill threaded holes as used in the machining and tooling industry.  In addition to speeding up the throughput time, achieving the exact tolerances is critical for the component to create the proper threads.SolutionSolution:  Glebar’s automated GT-610 CNC Infeed Centerless...

Steel Taps | GT-610 CNC

01.05.2019 Case Studies General Case Studies
Challenge: Customer wants to increase output for steel taps used to drill threaded holes as used in the machining and tooling industry.  In addition to speeding up the throughput time, achieving the exact tolerances is critical for the component to create the proper threads.SolutionSolution:  Glebar’s automated GT-610 CNC Infeed Centerless...
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12.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
To establish a process whereby pre-sintered carbide drill blanks processed in a hot isostatic press (HIP) can be pre-sized to produce straight rod stock for long blanks. The existing method of manufacture involves sintering the carbide rods in a hot isostatic press then grinding them to size in a hard state before the fluting o...

Carbide Rods (Tungsten) | PG-9X20DHD

12.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
To establish a process whereby pre-sintered carbide drill blanks processed in a hot isostatic press (HIP) can be pre-sized to produce straight rod stock for long blanks. The existing method of manufacture involves sintering the carbide rods in a hot isostatic press then grinding them to size in a hard state before the fluting o...
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11.05.2018 Case Studies General Case Studies
Challenge: The customer wants to decrease cycle time while maintaining tight concentricity specifications for roughing a tungsten carbide pin.SolutionThe Glebar PG-9DOD addressed the challenge. The system was configured with dual fixtures, a six-axis robot and bowl feeder – decreasing cycle time by 50% by grinding two part...

Tungsten Carbide Pin (Roughing) | PG-9DOD

11.05.2018 Case Studies General Case Studies
Challenge: The customer wants to decrease cycle time while maintaining tight concentricity specifications for roughing a tungsten carbide pin.SolutionThe Glebar PG-9DOD addressed the challenge. The system was configured with dual fixtures, a six-axis robot and bowl feeder – decreasing cycle time by 50% by grinding two part...
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10.05.2018 Case Studies General Case Studies
Challenge: Satisfying the high volume finishing requirements for the complex form geometry on a hard carbide pin application. This compliments the PG-9DOD Carbide Pin Roughing Operation.SolutionSolution: The Glebar GT-610 Infeed Centerless Grinding System addressed the challenge. As the second process to thePG-9DOD grinding operation (see c...

Tungsten Carbide Pin (Finishing) | GT-610

10.05.2018 Case Studies General Case Studies
Challenge: Satisfying the high volume finishing requirements for the complex form geometry on a hard carbide pin application. This compliments the PG-9DOD Carbide Pin Roughing Operation.SolutionSolution: The Glebar GT-610 Infeed Centerless Grinding System addressed the challenge. As the second process to thePG-9DOD grinding operation (see c...
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09.05.2018 Case Studies General Case Studies
Challenge: To grind a variety of tooling punches to extreme precision, while accommodating small lot sizes with short changeover times. SolutionHydraulic punch machine tooling goes through punishment when forming and stamping materials of variable thickness and hardness. The punch design is more about stringent material hardness properties, a...

Precision Punches | GT-610 CNC

09.05.2018 Case Studies General Case Studies
Challenge: To grind a variety of tooling punches to extreme precision, while accommodating small lot sizes with short changeover times. SolutionHydraulic punch machine tooling goes through punishment when forming and stamping materials of variable thickness and hardness. The punch design is more about stringent material hardness properties, a...
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08.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
Challenge: To grind burnishing and expander rolls used in manufacturing tubes for a multitude of applications ranging from oil and gas tubes to automotive. Due to the shape of the parts which includes several tapers, the material removal is dramatic requiring several operations. Additionally the rolls are custom shapes so changeover between pa...

Burnishing Tools | GT-610 CNC

08.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
Challenge: To grind burnishing and expander rolls used in manufacturing tubes for a multitude of applications ranging from oil and gas tubes to automotive. Due to the shape of the parts which includes several tapers, the material removal is dramatic requiring several operations. Additionally the rolls are custom shapes so changeover between pa...
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07.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
Challenge: Quality, cost control, and lead time issues of outsourcing the pre-sizing of titanium and steel bars.SolutionA GT-610 machine equipped with a wide 8-5/8” super abrasive grinding wheel can efficiently pre-size titanium or steel bars to +/-0.0001” over the length of the material for use on Swiss turning machines or...

Titanium & Steel Rods | GT-610

07.05.2018 Case Studies Tube Grinding & Cutoff Case Studies
Challenge: Quality, cost control, and lead time issues of outsourcing the pre-sizing of titanium and steel bars.SolutionA GT-610 machine equipped with a wide 8-5/8” super abrasive grinding wheel can efficiently pre-size titanium or steel bars to +/-0.0001” over the length of the material for use on Swiss turning machines or...
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06.05.2018 Ball Grinding Case Studies Case Studies
Glebar’s Applications Division conducts research and development of innovative cutoff and grinding technology. Their most recent focus was to innovate the existing design of our PG-9 series of Centerless Plunge Grinding Machines. The goal was to help customers reduce setup times, increase throughput, and maintain tighter tolerances.Current Proces...

Enhanced Throughput and Pinpoint Precision Elevate Form Grinding on Glebar’s New PG-912DG Enclosed Centerless Form Grinder

06.05.2018 Ball Grinding Case Studies Case Studies
Glebar’s Applications Division conducts research and development of innovative cutoff and grinding technology. Their most recent focus was to innovate the existing design of our PG-9 series of Centerless Plunge Grinding Machines. The goal was to help customers reduce setup times, increase throughput, and maintain tighter tolerances.Current Proces...
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05.05.2018 Ball Grinding Case Studies Case Studies
ChallengeManufacturers use lapping machines which are unable to hold consistent tolerances or capacity, creating inconsistent surface finishes and longer cycle times.Provide a form grinding solution for 1″ and 1.4″ deodorant balls while meeting the customer’s cycle time and surface finish requirements.SolutionSolution: P...

Form Grinding of Deodorant Balls | PG-9BHD

05.05.2018 Ball Grinding Case Studies Case Studies
ChallengeManufacturers use lapping machines which are unable to hold consistent tolerances or capacity, creating inconsistent surface finishes and longer cycle times.Provide a form grinding solution for 1″ and 1.4″ deodorant balls while meeting the customer’s cycle time and surface finish requirements.SolutionSolution: P...
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“R&D Engineering is a fantastic vendor choice for anyone looking for innovative and unique custom machine builds. They exceeded my expectations by bringing a wealth of knowledge and unrivaled customer service through the concept, design, build, and implementation phase of my project. I highly recommend using R&D for your next custom machine project as you will be extremely happy with the results.”
Joe Kvam
Joe Kvam
“R & D Engineering is a great automation and machine shop. I have been working with both Rick and Dave for about 10 years now and they continue to impress me with their ability to turn projects around quickly with a quality product that is second to none!”
Ben Ebert
Ben Ebert
“I have worked with Dave Erickson of R & D Engineering for over 20-years. They have come through for me on all kinds of innovative equipment and tooling. We have never found a job to small or too large for Dave and his team to work on. They have been a tremendous help in bringing Medical Technologies forward in the industry."
Steve Berhow
Steve Berhow
Tridex's machinery is robustly built and practically engineered. Everything from the mechanical, hands-on portions of the machine to the PLC/HMI interface is thoughtfully designed. We can set new jobs up quickly and operate efficiently knowing the equipment will operate reliably without frequent operator intervention.
Medical Device Contract Manufacturing General Manager
When you purchase a Tridex machine you not only receive the latest and greatest grinding technology but an entire grinding process with unmatched customer support. Tridex has an extremely knowledgeable staff to provide engineering and technical support. This service has been key to our success with regards to NPD. I would highly recommend Tridex/ Glebar as your first choice for machine tools!
John RoseProject Manager
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