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General Case Studies

07.04.2021 Case Studies General Case Studies
ChallengeParts are cut using abrasive cutting saws, conventional abrasive grinding, wire EDM or laser cutting; slow processes resulting in long cycle times. Potential to expose material to high heat leading to heat affected zones, recast, and slag. Requires secondary process to deburr parts and remove any surface debris which reduces productivi...

Benefits of ECG: Electrochemical Grinding | CS1-E

07.04.2021 Case Studies General Case Studies
ChallengeParts are cut using abrasive cutting saws, conventional abrasive grinding, wire EDM or laser cutting; slow processes resulting in long cycle times. Potential to expose material to high heat leading to heat affected zones, recast, and slag. Requires secondary process to deburr parts and remove any surface debris which reduces productivi...
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02.04.2020 Case Studies General Case Studies
Current ProcessThe melamine fuse bodies are ground using a legacy hydraulically operated centerless form grinder. Decades of use have prompted customers to replace existing machines with newer versions.ChallengesSimplify the setup process and create a consistent operation. Ensure that the OD dimensions of the melamine fuse bodi...

State-of-the-Art Plunge Grinder Increases Efficiencies in Grinding Melamine Fuse Bodies | PG-9DHD

02.04.2020 Case Studies General Case Studies
Current ProcessThe melamine fuse bodies are ground using a legacy hydraulically operated centerless form grinder. Decades of use have prompted customers to replace existing machines with newer versions.ChallengesSimplify the setup process and create a consistent operation. Ensure that the OD dimensions of the melamine fuse bodi...
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12.04.2019 Case Studies General Case Studies
Challenge: To devise a new process for an automotive component manufacturer to automatically grind and gauge pinion shafts for differentials. The shafts are made of hardened steel. The Customer is looking to expand their automotive manufacturing portfolio by bringing large volume production in-house.SolutionSolution: Glebar’s GT-610 Thrufeed...

Pinion Shafts | GT-610

12.04.2019 Case Studies General Case Studies
Challenge: To devise a new process for an automotive component manufacturer to automatically grind and gauge pinion shafts for differentials. The shafts are made of hardened steel. The Customer is looking to expand their automotive manufacturing portfolio by bringing large volume production in-house.SolutionSolution: Glebar’s GT-610 Thrufeed...
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11.05.2019 Case Studies General Case Studies
Challenge: To design a fully automated turnkey feeding and inspection solution, integrated into to a Glebar GT-610 Thrufeed Grinder that ensures a one hundred percent defect-free product that is ground to a minimum 1.7 CpK and packaged hands-free.SolutionGlebar engineers devised a series of pre- and post-grind inspection steps to ...

Steel Spring Cup (2 Parts Per Second | Zero Defect) | GT-610

11.05.2019 Case Studies General Case Studies
Challenge: To design a fully automated turnkey feeding and inspection solution, integrated into to a Glebar GT-610 Thrufeed Grinder that ensures a one hundred percent defect-free product that is ground to a minimum 1.7 CpK and packaged hands-free.SolutionGlebar engineers devised a series of pre- and post-grind inspection steps to ...
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10.05.2019 Case Studies General Case Studies
Challenge: To auto thrufeed grind metal valve seat components which are used in the automotive industry. The customer needed a system which could accurately grind and gauge 3,000 parts per hour. The width and nonsymmetrical geometry, would be the most difficult challenge engineers would face in devising a successful staging and feeding process...

Valve Seat | GT-610

10.05.2019 Case Studies General Case Studies
Challenge: To auto thrufeed grind metal valve seat components which are used in the automotive industry. The customer needed a system which could accurately grind and gauge 3,000 parts per hour. The width and nonsymmetrical geometry, would be the most difficult challenge engineers would face in devising a successful staging and feeding process...
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08.05.2019 Case Studies General Case Studies
Challenge: To thrufeed automatically thru feed grind an automotive component and achieve a 1.2 Rz surface finishSolutionUsing a GT-610 thrufeed machine coupled with a vibratory feeding system that oriented pushrod parts for thrufeed grinding, we were able to use the same automation to cover a wide range of part lengths. The pre-ground 0.098”...

Automotive Solenoid | GT-610

08.05.2019 Case Studies General Case Studies
Challenge: To thrufeed automatically thru feed grind an automotive component and achieve a 1.2 Rz surface finishSolutionUsing a GT-610 thrufeed machine coupled with a vibratory feeding system that oriented pushrod parts for thrufeed grinding, we were able to use the same automation to cover a wide range of part lengths. The pre-ground 0.098”...
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07.05.2019 Case Studies General Case Studies
Glebar Company’s position in the machine tool industry is driven by its solution orientated leadership and skilled engineering staff. Market studies have indicated a healthy growth cycle in the specialty carbide cutting tool industries especially in the aerospace sector. Glebar identified this opportunity and introduced a new mac...

Thru-feed processing of Carbide Cutting Blanks | GT-610 EZ

07.05.2019 Case Studies General Case Studies
Glebar Company’s position in the machine tool industry is driven by its solution orientated leadership and skilled engineering staff. Market studies have indicated a healthy growth cycle in the specialty carbide cutting tool industries especially in the aerospace sector. Glebar identified this opportunity and introduced a new mac...
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04.05.2019 Case Studies General Case Studies
Current Process:The grinding of stainless-steel shafts used for Hydraulic Spring Lifters was outsourced. This resulted in higher costs, as well as quality and consistency issues.Challenges:Deliver an in-house process to automatically grind a high volume of stainless-steel shafts used for Hydraulic Spring Lifters. The process had to remove a lar...

Centerless Grinder with Lights-Out Automation Improves Quality and Consistency for Hydraulic Spring Lifters Manufacturer | GT-610

04.05.2019 Case Studies General Case Studies
Current Process:The grinding of stainless-steel shafts used for Hydraulic Spring Lifters was outsourced. This resulted in higher costs, as well as quality and consistency issues.Challenges:Deliver an in-house process to automatically grind a high volume of stainless-steel shafts used for Hydraulic Spring Lifters. The process had to remove a lar...
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03.05.2019 Case Studies General Case Studies
Challenge: To grind both sides of composite strips (fiberglass), fully automated at high speed with tight tolerances.SolutionUsing Glebar’s DD-7 Double Disc Grinder (one of the smallest on the market), the composite strip material was successfully ground from spool to spool. The machine’s tractor feed extractor and 10” grinding wheels we...

Composite Strips | DD-7

03.05.2019 Case Studies General Case Studies
Challenge: To grind both sides of composite strips (fiberglass), fully automated at high speed with tight tolerances.SolutionUsing Glebar’s DD-7 Double Disc Grinder (one of the smallest on the market), the composite strip material was successfully ground from spool to spool. The machine’s tractor feed extractor and 10” grinding wheels we...
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01.05.2019 Case Studies General Case Studies
Challenge: Customer wants to increase output for steel taps used to drill threaded holes as used in the machining and tooling industry.  In addition to speeding up the throughput time, achieving the exact tolerances is critical for the component to create the proper threads.SolutionSolution:  Glebar’s automated GT-610 CNC Infeed Centerless...

Steel Taps | GT-610 CNC

01.05.2019 Case Studies General Case Studies
Challenge: Customer wants to increase output for steel taps used to drill threaded holes as used in the machining and tooling industry.  In addition to speeding up the throughput time, achieving the exact tolerances is critical for the component to create the proper threads.SolutionSolution:  Glebar’s automated GT-610 CNC Infeed Centerless...
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“R&D Engineering is a fantastic vendor choice for anyone looking for innovative and unique custom machine builds. They exceeded my expectations by bringing a wealth of knowledge and unrivaled customer service through the concept, design, build, and implementation phase of my project. I highly recommend using R&D for your next custom machine project as you will be extremely happy with the results.”
Joe Kvam
Joe Kvam
“R & D Engineering is a great automation and machine shop. I have been working with both Rick and Dave for about 10 years now and they continue to impress me with their ability to turn projects around quickly with a quality product that is second to none!”
Ben Ebert
Ben Ebert
“I have worked with Dave Erickson of R & D Engineering for over 20-years. They have come through for me on all kinds of innovative equipment and tooling. We have never found a job to small or too large for Dave and his team to work on. They have been a tremendous help in bringing Medical Technologies forward in the industry."
Steve Berhow
Steve Berhow
Tridex's machinery is robustly built and practically engineered. Everything from the mechanical, hands-on portions of the machine to the PLC/HMI interface is thoughtfully designed. We can set new jobs up quickly and operate efficiently knowing the equipment will operate reliably without frequent operator intervention.
Medical Device Contract Manufacturing General Manager
When you purchase a Tridex machine you not only receive the latest and greatest grinding technology but an entire grinding process with unmatched customer support. Tridex has an extremely knowledgeable staff to provide engineering and technical support. This service has been key to our success with regards to NPD. I would highly recommend Tridex/ Glebar as your first choice for machine tools!
John RoseProject Manager
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